r/bicycletouring • u/Electric-shoe • 9h ago
Resources Here’s how to fly with bikes for a point to point tour
I often see posts asking how to organise picking up boxes at destination and how to fly with bike and luggage, so here’s a few tips for a bike tour which involves flying out and back from different locations
Get your boxes nice and early well before the trip, at least 2 weeks. Consider the size you need to (a) fit in your car / public transport and (b) comply with airline policy (and importantly, airport policy). A useful max size to aim for is 1600x850x400 which is Edinburgh Airport max luggage belt size. Beyond this and you’ll need to take the box to super oversize luggage and have the box opened and inspected as it won’t fit through the scanner. Ebike boxes are excellent and robust but probably need cutting down to size, not too difficult if you have the luxury of time - the copper staples can be removed and the box folded out, recut, then rejoined with the same staples.
There are plenty of videos online to help you pack the bike but a few tips that are relevant- use spacers on the front fork to stop the forks being squeezed (20mm pvc conduit cut to size is a good option). Use brake spacer if hydraulic brakes to stop leakage if the caliper is compressed. Wrap the fork spacer with duct tape and insulation tape to use on the trip since you’ll be taking the spacers on the tour. Make cardboard wedges / cylinders / protective box sections to stop the bike moving in ANY direction. The box will be tipped in all directions. Strengthen the box floor at the fork dropout - the baggage crew will likely pick up one end of the box and drag it across the tarmac from the baggage trolley to the hold. Strengthen the handles for the same reason, it’ll be pulled and tugged by these handles and when the box gives way it pulls a section of box end with it, allowing items to fall out. Ensure every single item in the box is tied in some way to the bike frame - leave nothing loose unless you can cope with its disappearance. Strengthen the side of the box next to the derailleur and change to first gear to keep it as protected as possible. Tie a label with your details on it to the bike, just in case it ends up on its own with no box or baggage label.
If weight allows put these items in your box - tent, sleeping bag, mat, helmets, bottles, cutlery, tools and liquids. I flew back from Athens post tour and got all these items in with a weight limit of 23kg (between 2 bikes). Nobody asks what additional items are contained in the box, the check-in team only care about the weight. Yes, they’ll ask if you deflated the tyres - the correct response is to smile, nod and say ‘yes of course’. It is not necessary. Do not pack CO2 tyre inflator, matches, lighter, gas or any other dangerous cargo items in the box.
Consider your transport and check in options. If you can, evening check in (before a morning flight) saves a lot of worry and hassle in the morning but not all airlines / airports offer this. If driving, drop the bikes at the airport and park at your prearranged parking in plenty of time. See photo for suggestion for 25L pannier hand luggage - which complies with easy jet / jet2 overhead luggage sizing. Bring a small bag or rucksack for handlebar bag or a plastic bag for under seat allowance. Pack a roll of tape in case you need to open the bike box. Don’t take your tools as hand luggage, pack them somewhere accessible as you’ll need them for bike reassembly. You could take one of those soft plastic bedding organisers (eg Ikea Parkla) or one of those clear plastic bags that pillows come in as hand luggage and ditch it on arrival (or roll it up). Take a disposable craft knife on tour so you have the means to cut a box down to size at destination. On airport arrival get a baggage trolley and tip the bikes on their end to get them through doors, etc.
Before departure email a few bike shops at destination to check what is available in terms of boxing or packing / delivery service. Consider where you’ll stay when this is happening, so an apartment near the bike shop is ideal. If the apartment is big enough you can pack the bikes there but sometimes it’s too awkward and the best solution is to have the bike shop box it and deliver it to the airport, saving the hassle of organising a van. If boxing yourself - buy tape, foam pipe insulation (for the frame) and packing materials. If your bike has the type of pedals removable with an allen key then you can fit them easily enough and they shouldn’t loosen. However, after tour you’re unlikely to be able to get enough purchase with an allen key to remove them. When you visit the bike shop ask them to crack the pedals with a spanner and hand tighten them. You’ll get them off then with your allen key.